ISM 500

Armadio dinamico deumidificato di piccole dimensioni per lo stoccaggio delle più svariate tipologia di componenti. 

ISM 500

Armadio dinamico deumidificato di piccole dimensioni per lo stoccaggio delle più svariate tipologia di componenti. 

Wide variety of storage.

IMS 500 can store coils, microprocessors trays, SMT and PTH sticks, frames, stencil plates and many other materials.

 

Wide selection of positions.

Up to 640 different positions for 7/13/15 inch reels.

 

Zero picking errors.

Three LED light signals indicate the exact location of the components to be extracted. A PDA reader indicates the component code, to avoid errors in the picking phase.

 

Dynamic storage, no waste.

The components do not have a fixed and determined position, but can be loaded at any free space available. In this way there is a dynamic management of positions and the store always reaches its maximum capacity, without waste of space. 

  

High security lock.On demand it is possible to apply electronic locks that allow access to components to authorized persons only.

 

Humidity control module plug and play.

Like all ISM models, ISM 500 can also be equipped with the humidity control module. The storage environment is always under control and the moisture level is constantly below 5%.

 

Accurate calculation of the "Floor Life"

Thanks to the ISM software, the expiration of each component is calculated and plotted with absolute precision. The software prevents use of components whose period of exposure to moisture values ​​higher than 5% has expired. In this way, the expired components can be extracted quickly from the store and brought to the oven for the "baking".

Specifications

Increase in production of the pick and place lines:

More Productivity

SPEED ALONE IS NOT ENOUGH

In the last years, there has been a continuous race in order to accelerate the components mounting speed. Today there are machines. which are able to mount 65,000 components per hour. Nonetheless, this extraordinary speed is not sufficient to ensure the increase of the productivity.

 

YOU JUST NEED TO MAKE THE PHASE SUPPLY MORE EFFICIENT

Management of the stock, recovery and supply of the components in a faster, more precise and functional way.

Elimination of mistakes and waste of time

 

TWO EXAMPLES:

How many times does the Pick and Place stop for lack of material?

(Lack of reels or wrong reels, reels hard to find, not ready setup due to inefficiency)

How much time do you spend for the recovery of the materials, which are necessary for the preparation of  the feeders?

 

StorageSolutions eliminates inefficiencies and useless waste of time.

 

What we offer.

The exclusive ISM software: an evolved and complete stock management tool. Automatic and intelligent storage systems for the components.

 

Immediate advantages for you.

a. You’ll solve at least 80% of the problems related to the production stoppages.

b. You’ll fully take advantage of the potential of your production lines.

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Risparmiare tempo in produzione elettronica

Speed

"The recovery of 27 reels only requires 15 seconds of operator time.

While the machine is extracting the components needed for the production, the operator can do some other jobs.

 

THE TRADITIONAL STORE: SLOW AND AT RISK OF ERRORS.

In a traditional store, the recovery of the components is always very complex and subject to mistakes. Every component is stored in a well-defined static position. The operator prints the components list. The operator recovers each component by withdrawing it from the exact position in which is located in the shelves. a) Loss of valuable time. Every recover operation takes, on average, a minute each code. b) Possibility of errors. Your operator may take the wrong component, and the production line stops working until the correct component is recovered.

 

STORAGESOLUTIONS INTELLIGENT STORES: FASTER. ZERO ERRORS.

a) 27 reels in 15 seconds: recovery time’s record reduction. The machine prepares the stack of reels. The operator only has to open the door and to pick up the reels. Extraction time of a reel: from 12 to 15 seconds.

b) No more human mistake. Because the management software identifies the right component.

c) No more static positions of the components: even more efficiency. Unlike traditional Stores, the components do not have a fixed and determined position. They can be placed in any free position of the store. Even more time saving, even more efficiency.

d) Automatic or semi-automatic: always fast. The advantages of the faster and zero errors management are found: in all the automatic stores (ISM 2000, ISM 3600, ISM 1100) in those semi-automatic (ISM 500 e ISM 400), thanks to the LED and acoustic signalizing system of the right components.

e) Increased operator’s productivity. Another advantage: increased productivity of human resources. While the store selects and prepares the reels, the operator can do other jobs.

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Reduce the space of 70%

Space: something precious

In the economic management of a company, space is a fixed cost that always must be under control, with the increase of the production or by means of organizational changes. It is often necessary to increase the space, sometimes to even acquire new structures. In both cases, large investments are necessary.

 

GAIN SPACE. SAVE RESOURCES

With our stores, space optimized to the max: up to 70% less space than is required in traditional stores.

The results are obvious: better organization and greater saving of resources.

 

WHY DO OUR STORES occupy less space?

 

a) Super compact dimensions

Thanks to a design that offers high storage capacity in a more compact size.

 

b) Extraordinary loading capacity

Up to 3600 reels in just one Store*. In a Storagesolutions store, you can load reels of different heights and sizes, in a very high number of positions.

 

*For the model ISM 3600. Discover all the loading capacity of our models: ISM 2000ISM 1100ISM 500ISM 400

 

c) Dynamic Positioning of the components

Static storage management: a waste of space.

-          In traditional Stores, the storage management is static. Every component has a specific and well-determined position within a specific sector.

-          Not all compartments are used, but only those in which there are the components that we need for the production foreseen in a given period.

-          In this way, many sectors remain empty and unused, as long as the production does not require to store the specific components prescribed for these sectors.

 

Traditional Stores take more space than necessary

 

ISM StorageSolutions dynamic management: never an empty space.

-          The dynamic management of the storage allows you to use all sectors of a store, without leaving one empty.

-          In the StorageSolutions stores, the components can be stored each time in a different position, depending on the free and available positions.

-          This happens because the ISM software manages the recovery, tracking the components wherever they are.

 

With StorageSolutions stores you occupy much less space.

 

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Eliminate human error in kitting preparation

No human mistake

"Reduction of the possibility of operator’s mistakes in the picking of the components, thanks to the elimination of paper, and the use of automated systems or alarms"

 

PICKING MADE BY OPERATORS: HIGHER MARGIN OF ERROR

The picking is a job that requires a lot of attention. Even if very expert, an operator can always go wrong: just relying on his memory and on the list with the locations of parts, the margin of error increases.   

 

STORAGESOLUTIONS: ZERO ERRORS PICKING and INCREASE IN YOUR PRODUCTIVITY

Automatic systems or with LED and acoustic warning. The components are controlled and traced with absolute precision. In this way, you avoid mistakes and can ensure an uninterrupted flow of components between store and production line. So you ensure higher productivity and efficiency. 

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MSD components complete traceability

MSD Traceability

"Controlled environment with humidity below the 5% e and total traceability for single code, thanks to the ISM software ".

 

HUMIDITY: THE NUMBER 1 ENEMY FOR MSD COMPONENTS

Defend any component from humidity is essential in order to always guarantee its quality.

 

STORAGESOLUTIONS: humidity CONSTANTLY below 5%

In Soragesolutions automatic and semiautomatic stores, the environment is always under control, and the humidity level is constantly below 5%

 

CALCULATION OF THE "FLOOR LIFE": ABSOLUTE PRECISION

Thanks to the ISM software, the expiration of each component is calculated and plotted with absolute precision. The software prevents the use of components whose period of exposure to humidity higher than 5% has expired. In this way, the expired components can be extracted quickly from the store and brought to the oven for baking.

 

NO MORE VACUUM BAGS.

With StorageSolutions stores, the vacuum bag for components is no more necessary, each time they are used. It is enough to put them in the stores for avoiding waste of time and money.

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Software per il controllo totale dello stock a magazzino per la produzione elettornica

Traceability

"Total control of the materials in the store and in the production line. Thanks to the ISM software, it is possible to integrate the stores to the production lines in order to know the exact quantity used for each component”

 

COMPLETE TRACEABILITY, TO PROGRAM WITHOUT WASTE AND ERRORS.

The ISM Software is a complete and powerful management tool. It allows you to integrate cabinets and machines.

 

a) You can track the material in the production line and in the store:

    You have total control of the available stocks;

    You always know the exact number of each component.

 

b) You can accurately plan:

     Purchases and reorders;

    Organization of the production;

    Time of execution of the orders.

  

ALL ADVANTAGES OF THE ISM SOFTWARE

 1. It keeps track of the position of all components and allows you to find them quickly.

  • 2. It checks the amount of components for unique ID in the store.
  • 3. The Pick and Place can communicate the quantities used, during and at the end of productive sessions, depending on the specified integration level. The ISM software checks the availability not only of the components in the store but also of those left from the ongoing sessions. In this way, the production planning is easier and more precise.
  • 4. The control also allows you to optimize the setup of the feeders. Components already in line and necessary for the next session are not uselessly disassembled. This avoids waste of time.

 

YOU CAN EASILY APPLY IT TO ALL PROGRAMMS AND MACHINES.

The ISM software interfaces easily and smoothly with any management, Pick and Place or production software.

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Rapido ritorno sugli investimenti

Roi

"It quickly recovers your investment thanks to the significant reduction of costs related to the material handling and to setup preparation time. Moreover, you benefit from the increasing productivity of the pick and place lines”

 

 THREE OBVIOUS REASONS WHY THE ROI IS INSURED.

 

  1. 1. Significant reduction of the costs related to the management of materials.
  2. 2. Reduction of set-up times.
  3. 3. Increase in the productivity of the Pick and Place lines.

 You can intuitively understand why Storagesolutions systems support a rapid return on investment. Just consider how they enable effective optimization of all the cost elements connected to the management of a store.

 

 - Number of unique codes (reels, JEDEC trays, tubes etc.) handled every day.

- Average time for the picking of a single code.

- Average time for the storing of a component in the store.

- Average time spent during the day in components management (count of the components, bagging of MSD components, etc.).

- Operator cost per hour.

- Average inventory value.

- Store dimensions.

- Annual cost for urgent purchases due to incorrect planning.

- Number of SMT lines

- Annual turnover from the lines.

- Average stoppage time of the line, due to the lack of components.

- Working days per year

- Average value of the store

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Technical data

Version Positions for 7" reels, microprocessors trays, sticks, etc. Positions for 7"/13"/15" reels, microprocessors trays, sticks etc. Positions for sticks etc.
ISM 500 - Standard 80 positions (34mm x 80 cm. E.g.: 720 reels 7" 8mm.) 160 positions (34mm x 80 cm. E.g.: 960 reels 15" 8mm)
ISM 500 - 10 shelves 400 positions (34mm x 80 cm. E.g.: 3,600 reels 7" 8mm)
ISM 500 - 16 shelves 640 posizioni (34mm x 80 cm. E.g.: 60,000 sticks)
Dimensions and technical data
Dimensions: Width=1.75m
Depth=0.8m
Minimum height to transport= 2.15m
Operating height= 2.2m Adjustable up to 2.26
Weight: 350-850 (depending on configuration)
Power consumption: average 0.2 KWh - maximum 0.4 KWh
average with 8 units for moisture control 0.4 KWh - maximum 1.5 KWh
Operating system: Microsoft Win7 / Win8 / Win 10;
Microsoft Win Server 2008/2012
Moisture control: Up to 8 units
Other accessories: mobile PDA

Download technical files

ISM500-stm-tht-storage-essegi Download

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product ISM 500
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